Manufacturing
Manufacturing Specifications
We follow internationally accepted garment construction standards to ensure durability, comfort, and an exceptional finish in every shirt we produce. Below are the technical details of our shirt manufacturing process:
Stitch Types
We employ various stitch types based on garment requirements, fabric type, and stress areas:
Single Needle Lock Stitch (SNLS)
- Used for main seam construction (side seams, shoulder seams, sleeve joins).
- Ensures clean, strong, and neat seams.
- Average SPI (stitches per inch): 12–14 for formal shirts.
Double Needle Lock Stitch
- Used for yokes, center plackets, and decorative topstitching.
- Adds reinforcement and a symmetrical finish.
Overlock Stitch (3-thread & 4-thread)
- Used for inner edge finishing to prevent fraying.
- Mostly applied on side seams and raw fabric edges.
Flatlock Stitch
- Used in knit or stretch fabric shirts for a flat finish.
- Ideal for comfort and flexibility.
Blind Stitch
- Used in premium shirts for a seamless hem appearance.
Reinforcements & Detailing
We employ various stitch types based on garment requirements, fabric type, and stress areas:
Collars and Cuffs
- Fused using high-quality interlinings (woven/non-woven, from brands like Freudenberg or Wendler).
- Optional removable collar stays and butterfly darts.
Plackets
- Reinforced with interlining and double-needle stitching.
- Both front and hidden placket styles available.
Buttons & Buttonholes
- Lock stitch or cross stitch button attachment.
- Computerized buttonhole machines (keyhole or straight).
- Mother-of-pearl, plastic, or custom-branded buttons as per order.
Finishing
We employ various stitch types based on garment requirements, fabric type, and stress areas:
Top Pressing
- Steam and vacuum press tables ensure wrinkle-free finishing
Thread Trimming & Final QC
- Each shirt is trimmed, inspected, and measured before packing
Packaging
- Folding board, pins, tissue paper, silica gel, collar stays, branded tag, poly bag, and carton packing as per buyer requirements
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